Cheat sheet

CDL HazMat Endorsement Cheat Sheet

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HazMat Regulations

  • Not published of exam
  • 9 Hazard Classes Shipping Papers Placarding Markings + Labels Material ID

Loading + Unloading

  • Not published of exam
  • Segregation Rules Loading Rules Parking + Attendance Driving Rules Route Picker

Emergency Response

  • Not published of exam
  • ERG Color Sections Spill Steps Notification Leak Picker Fire Response

Vehicle Safety

  • Not published of exam
  • Inspections Cargo Tanks Security Plan TSA Assessment Safety Equipment

Quick Facts

  • Endorsement H (HazMat)
  • Questions Varies by state
  • Time Varies by state
  • Pass At least 80%
  • Renewal State-specific
  • Background TSA assessment
  • Rules 49 CFR HMR
  • Training ELDT theory required

9 Hazard Classes RE

  • Explosives Gas Flame Solid Oxidizer Poison Radio Corrosive Misc
  • 1 Explosives 2 Gas 3 Flammable 4 Solid 5 Oxidizer 6 Poison 7 Radioactive 8 Corrosive 9 Misc

Marking vs Label RE

Marking

  • Proper shipping name
  • UN/NA number
  • Descriptive text

Label

  • Diamond shape
  • Hazard symbol/color
  • Shows hazard class
  • Text vs symbol

Do I Need Placards? RE

  • Carrying Table 1 material → Generally placard ( Any amount; check exceptions )
  • Bulk package / cargo tank → Generally placard ( Check material-specific exceptions )
  • Table 2, under 1,001 lb → Usually no Table 2 placard ( Check exceptions and bulk rules )
  • Table 2, 1,001 lb or more → Placard each class ( Aggregate gross non-bulk weight )
  • Mixed Table 2 over 1,001 lb → DANGEROUS placard ( Or each class )
  • Material has subsidiary risk → Add subsidiary placard ( Second hazard )
  • Poison inhalation hazard → Placard ( Always required )
  • Residue still placardable → Keep placards ( Empty rules apply )

9 Hazard Classes RE

  • Class 1 Explosives 1.1-1.6
  • Class 2 Gases
  • Class 3 Flammable liquids
  • Class 4 Flammable solids
  • Class 5 Oxidizers, peroxides
  • Class 6 Poisons, toxic, infectious
  • Class 7 Radioactive
  • Class 8 Corrosives
  • Class 9 Miscellaneous hazards

Shipper Prep Steps RE

  • Classify Package Mark Label Certify
  • Classify: hazard class Package: proper container Mark: name + ID Label: hazard diamond Certify: sign paper

Table 1 vs Table 2 RE

Table 1

  • Most dangerous
  • Placard any amount
  • Explosives 1.1-1.3, PIH

Table 2

  • Generally 1,001-lb non-bulk threshold
  • Check listed exceptions
  • Includes many flammables and corrosives
  • Always vs threshold

Key Divisions RE

  • 1.1 Mass explosion hazard
  • 1.5 Very insensitive explosive
  • 2.1 Flammable gas
  • 2.3 Poison gas
  • 4.3 Dangerous when wet
  • 5.2 Organic peroxide
  • 6.1 Toxic, poison
  • 1.4S Limited explosion effect

Placard vs Marking RE

Placard

  • On the vehicle
  • All four sides
  • Warns the public

Marking

  • On the package
  • Name + ID number
  • Identifies contents
  • Vehicle vs package

Placarding Rules RE

  • All 4 sides Front, rear, both sides
  • Table 1 Usually placard any amount; check exceptions
  • Table 2 Usually 1,001-lb non-bulk aggregate threshold
  • 1,001 lb Aggregate gross weight
  • DANGEROUS Mixed Table 2 load
  • Bulk package Usually placard contents; check exceptions
  • Subsidiary Second hazard placard
  • Diamond shape Color + symbol + number

Bulk vs Non-bulk RE

Bulk

  • Over 119 gal liquid
  • Cargo tank, IBC
  • Placard any quantity

Non-bulk

  • Capacity thresholds depend on material form
  • Drums, boxes
  • Table 2 aggregate threshold may apply
  • Container size matters

Shipping Papers RE

  • Basic description ID, name, class, group
  • ID number UN or NA prefix
  • HM column X marks hazardous entry
  • Highlight Or contrasting color
  • Listed first HazMat before other freight
  • Certification Shipper signs statement
  • Emergency phone Monitored 24/7 number
  • Retain 1 year 3 years for waste

Flammable vs Combustible RE

Flammable

  • Flashpoint at/below 140F
  • Class 3
  • Gasoline, alcohol

Combustible

  • Flashpoint 140-200F
  • Reclassified Class 3
  • Diesel, fuel oil
  • Lower flashpoint = worse

Markings + Labels RE

  • Marking Name and UN number
  • Label Diamond hazard symbol
  • Orientation arrows Keep package upright
  • RQ Reportable quantity marking
  • Limited Quantity Small-amount exemption
  • Cargo Aircraft Only No passenger plane
  • Radioactive I White, low level
  • Radioactive II/III Yellow, transport index

Shipper vs Carrier RE

Shipper

  • Classify, package
  • Mark, label
  • Sign certification

Carrier

  • Placard vehicle
  • Transport safely
  • Refuse bad packages
  • Prepare vs transport

Rail Crossing Stop LO

  • Stop 15 to 50 feet from rail
  • No closer than 15 ft No farther than 50 ft Placarded loads only

Loading Rules LO

  • Brace load Prevent all movement
  • Drums upright Bungs facing up
  • Reject damage Refuse leaking packages
  • No metal tools Sparks near explosives
  • Class 1 floor No engine running
  • Corrosives low Below other freight
  • No cargo heater Class 1, 3, gas 2.1
  • Inspect cargo space Before loading hazmat

Segregation Rules LO

  • Cyanide + acid Deadly gas, never together
  • Poison + food Class 6 never with food
  • Blasting caps Separate from explosives
  • Class 1A and 1L Segregate from everything
  • Oxidizer + flammable Keep apart
  • Corrosive + flammable Separate, brace apart
  • Seg table Lists forbidden pairs
  • Charge/separate Codes in seg table

Driving + Parking LO

  • Smoking 25 ft from explosives/gas
  • Rail crossing Stop 15-50 ft
  • Park 5 ft From traveled roadway
  • 300 ft From bridge, tunnel, fire
  • Attend vehicle Within 25 ft, clear view
  • Safe haven Approved unattended explosive parking
  • Avoid Sudden stops and turns
  • Route plan Written for 1.1/1.2

ERG Colors EM

  • Yellow=ID Blue=Name Orange=Guide Green=Distance
  • Yellow: ID index Blue: name index Orange: action guide Green: isolation

ERG Yellow vs Blue EM

Yellow

  • By ID number
  • Numerical order
  • Use UN/NA digits

Blue

  • By name
  • Alphabetical order
  • Use shipping name
  • Number vs name lookup

Leak or Incident Steps EM

  • Notice leak en route → Pull to safe spot ( Stop driving )
  • Stopped safely → Identify material ( Papers + ERG )
  • Hazard understood → Secure the scene ( Keep people back )
  • Scene secured → Call 911 + carrier ( Give location )
  • Major release → Notify NRC ( 1-800-424-8802 )
  • Small, safe to fix → Stop leak if trained ( Otherwise wait )
  • Responders arrive → Hand shipping papers ( Provide ERG guide )
  • Vehicle on fire → Warn, move away ( Do not fight )

ERG Color Sections EM

  • Yellow Index by ID number
  • Blue Index by name
  • Orange Action guides 111-174
  • Green Isolation, evacuate distances
  • White front Placard and rail-car ID
  • White back Protective actions, glossary
  • Guide number From yellow or blue
  • PIH/TIH Use green table

Incident Order EM

  • Protect Identify Secure Notify
  • Protect: people first Identify: papers + ERG Secure: keep back Notify: 911 + NRC

Using The ERG EM

  • Know the ID number → Yellow section ( Numerical index )
  • Know only the name → Blue section ( Alphabetical index )
  • Have a guide number → Orange section ( Action guide )
  • Highlighted entry → Green section ( Isolation distances )
  • See only a placard → White front pages ( Placard chart )
  • Need protective actions → Green or orange ( Evacuate distances )
  • Spill of PIH gas → Green table ( Day/night zones )
  • No match found → Use Guide 111 ( Unknown hazard )

Emergency Actions EM

  • Protect Self and public first
  • Identify Use papers and ERG
  • Secure Keep bystanders away
  • Notify Call 911 and carrier
  • Warn Set out warning devices
  • Contain Only if trained, safe
  • Hand papers Give responders shipping papers
  • Do not move Stay with leaking vehicle

Notification Triggers EM

  • NRC National Response Center
  • 1-800-424-8802 NRC phone number
  • Fatality Report immediately
  • Hospitalized injury Report immediately
  • RQ release Report to NRC
  • Major closure Road or facility shut
  • Fire/breakage Of radioactive, explosive
  • Written report DOT form within 30 days

Vehicle Checks VE

  • Pre-trip Tires, brakes, leaks
  • Explosive tires Check 2 hr / 100 mi
  • Each stop Inspect when left unattended
  • Tanker Inspect tank and fittings
  • Walk-around Before opening trailer
  • Fire extinguisher Power vehicle requirement
  • Hot tires Common fire source
  • Spare fuses Carry warning devices

Security + TSA VE

  • TSA assessment Background threat check
  • $85.25 Standard TSA agent-state fee
  • $41 Eligible TWIC comparability option
  • Disqualifiers Crime, immigration, intel
  • Security plan Required at placard amounts
  • Personnel security Vetting plan element
  • En-route security Plan addresses transit
  • ELDT Theory before knowledge test
  • Suspicious package Keep distance, report security

Common Traps

Marking vs label

  • Marking is text/ID ≠ Label is hazard diamond

Table 1 vs Table 2

  • Table 1 usually placards any amount ≠ Table 2: 1,001-lb non-bulk threshold

Bulk vs non-bulk

  • Bulk: usually placard contents ≠ Non-bulk Table 2: aggregate threshold

Shipper vs carrier

  • Shipper marks/labels ≠ Carrier placards vehicle

Flammable vs combustible

  • Flammable at/below 140F ≠ Combustible 140-200F

DANGEROUS placard

  • Mixed Table 2 load ≠ Not for single class

ERG yellow vs blue

  • Yellow is by number ≠ Blue is by name

Last Minute

  • 1. State varies; pass at least 80%
  • 2. 9 classes: explosives to miscellaneous
  • 3. Placard all four sides of vehicle
  • 4. Table 1: usually placard any amount
  • 5. Table 2: 1,001-lb non-bulk threshold
  • 6. Bulk: usually placard contents; check exceptions
  • 7. DANGEROUS placard = mixed Table 2
  • 8. Shipping papers: ID, name, class, group
  • 9. Mark HazMat: X, highlight, or first
  • 10. Papers within reach or door pouch
  • 11. Shipper signs certification; carrier placards
  • 12. ERG yellow finds ID number
  • 13. ERG blue finds material name
  • 14. ERG orange holds action guides
  • 15. ERG green gives isolation distances
  • 16. Incident: protect, identify, secure, notify
  • 17. Report fatality, RQ release, major closure
  • 18. Smoke 25 ft from explosives
  • 19. Stop 15-50 ft before railroad crossing
  • 20. Park 5 ft from traveled road
  • 21. Attend vehicle within 25 ft
  • 22. Refuse leaking or damaged packages
  • 23. Cyanide never with acid
  • 24. TSA assessment plus ELDT theory required

CDL HAZMAT Endorsement

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